Papertrail Mould and Deckle Sets

I have started a tree of pages in this site to provide some details on some of our products. This tree can be reached through the “Products” link in the menu bar of any page.

From there, links within the pages drill down hierarchically through our products.

I have also added a new Post category “Things we sell” which will be used to announce new regular products and also new pages within the “Products” tree. This is in distinction from the “For Sale” category which lists items which are not regular products, including close-outs, one-of-a-kind products, and items not at all related to book arts.

To start things off I have added pages for our mould and deckle sets.Papertrail Moulds

Public comments are now enabled

I’ve just changed our blog settings to allow anyone to comment on new postings. I hope I won’t be creating myself too much of a spam problem by doing so.

I also issued a direct command to MySQL to enable comments on all the existing articles as well, so if there is anything you really feel deserved comment, you can now go back and speak (or at least type) your mind.

Papermaking at the Waterloo Mini Maker Faire

Our papermaking demonstration at the Waterloo Mini Maker Faire was a great success!

We set up inside the Kitchener City Hall Rotunda to be ready for the opening at 10 am on Saturday, but members of the public were already streaming in and eagerly touring the booths.  We brought our portable papermaking set-up, which (in part) consists of smaller vats inside bigger vats to catch the water, and our portable paper press. The pulp we were using was made from recycled glossy flyers, and the finished paper was surprisingly smooth and beautiful.

We pulped the left over brochures from last year's Rural Routes Studio Tour.

We pulped some leftover brochures from last year’s Rural Routes Studio Tour.

Still-wet paper made from the brochures

Here are some  5×7″ sheets, pressed, but still wet.

Finished paper made from brochures

Here is one 5×7″ sheet and two business card sized sheets (made by Lily), now dry. To the eye it appears light gray with dark flecks in it, but under a microscope you can see multicoloured bits from the original brochure printing.

As soon as I was set up, I started making paper using a 5×7″ mould and deckle.  Once I had about ten sheets made, I set up my press in one of the big vats, and pressed the excess water out of the post, making the sheets dry enough to handle. I set that post aside, and started making paper again. When people came to our table, I would pull a sheet to show them how it was done, then ask them if they would like to make a sheet. If they were willing, I would hand them the mould and deckle to let them try it themselves.  Once their sheet was couched off, I would give them a sheet from the earlier post in trade for the one they just made, placed in a folded legal size sheet of regular paper for protection.  People seemed thrilled, especially children.  I had set up a little step stool by my table so that smaller kids could give it a try.  Most kids love doing things that are wet and messy, and while papermaking is wet and seems messy, it’s actually quite easy to clean up after. I saw the same looks of delight on the faces of the  grown-ups as on the children.

I had to do several pressings during the day to keep up the supply of sheets to hand out.  In all, I think I gave away at least 70 or 80 sheets of paper. It was fun to be able to give so many people a chance to dip their hands in pulp for the first time.  There was also a great deal of interest in the examples of marbling and letterpress printing I had brought with me.

My daughter, Lily, was a great help to me throughout the day.  She would take a turn demonstrating the papermaking with her little mould and deckle, which makes paper the size of a business card.  Kevin also took his turn demonstrating, and this allowed me to take a look around at the other exhibitors at the Faire.

Lily making paper

Lily demonstrating papermaking at the Waterloo Mini Maker Faire

By the time we packed up at 6 pm we were completely out of pulp; next year I’ll have to bring more.  I’m really looking forward to participating in this event again.

Thank you for reading my first-ever blog post.

Fiat Lux

I finally got new lighting installed in my basement workshop. The old lighting was essentially two single fixtures with 60- or 100-watt-equivalent CFL bulbs in them. The new lighting is 8 dual 48″ T8 fluorescent fixtures.

Original lighting

This is about half the workshop with the original lighting. The steel beam in the upper right divides the workshop in two and occasionally tries to do the same to my head.

New lighting

This is the same view of the workshop with the new lighting.

Old at New exposure

This shows the same shot again with only the original lighting, but with the camera forced to use the same exposure as it did with the new lighting.

To be fair, that is a lot more wattage, but it is also spread through the room, especially into the corners.

Needless to say, I will no longer require task lighting for simple things like finding something in the tool cabinet!

Now I just have to clean up. By the way, that dark pile in the middle of the floor is some of the swarf from making a new part for my Monotype caster.

Crossheads reinstalled on Monotype pump head

The two press-fit parts that I probably should never have disassembled on my Monotype caster pump head are now back together again.

Upper crossheads

As mentioned in my previous post I had already reassembled the Pump Body Spring Rod 31H1 and its crosshead 31H2 and nut. I put this assembly into its sleeve (a31H11) and collar stop (31H16), and slid the whole thing into its proper place on the caster. Without its spring, the part would stay in place by itself. I also installed the Stop Post (31H8) to act as a guide for positioning the other crosshead.

Then I slid the piston operating rod (19H) into its hole. It was a snug fit through the lower crossblock (19H1) which required pounding with a rubber mallet. I had the hole for the taper pin roughly lined up so I could visually verify that I had the rod at the correct height. Then I locked two nuts against each other on the top of the rod and use this to rotate the rod until I could insert the taper pin and tap it home.

This allowed me to install the upper crosshead (19H3) using the Stop Post as a guide to its orientation. As with the other upper crossblock, this one went on by striking it with a rubber mallet, then using the nut to draw it home.

Things then had to come apart again, for painting and installation of other parts. I removed the taper pin, and found that the piston operating rod could be removed from the lower crossblock by rotating the machine’s drive shaft until the rod rose to its uppermost position, placing a spacer under the crosshead, and rotating the drive shaft back to where the pump would be idle. There was enough force available for this to draw the rod partway out of the lower crossblock. This process was repeated several times using taller and taller spacers until the rod was free of the crossblock.

Both rods with crossblocks installed are now waiting for their paint job.

Washi Workshop Wednesday, June 26th 2013

We will be holding an impromptu workshop on making washi (Japanese-style paper) on Wednesday, June 26th 2013 from 10am to 5pm at our store in New Dundee, and we have room for a couple more people.

This will be a rather unstructured workshop, where we will be working with several batches of paper in different stages of production, in order to fit all the steps into a single day. I certainly don’t claim to be an expert on making washi, so this will be somewhat of a discovery session for all of us.

The fee for this workshop is $65 per person (plus HST), which includes materials. If you are interested in this, please contact us for more information.

Waterloo Mini Maker Faire this Saturday!

We’re starting to get things ready to bring to our papermaking demonstration at the Waterloo Mini Maker Faire which will take place this Saturday, June 15th 2013, at Kitchener City Hall. The Faire runs from 10am-10pm, and its looks like there are over 40 exhibitors so there should be plenty to see and do. The displays and workshops run until 6pm, followed by live music to close out the evening.

Based on the current floor plan, we will be just next to the side hallway that leads from the Rotunda area towards Young Street.

Monotype pump head parts cleaning completed

All the parts for the pump head on my Monotype Composition caster are now clean and mostly shiny. There are two cotter (split) pins which I did not bother cleaning since I plan on replacing them.

Cleaned pump head parts

The lower crosshead 19H1, which I could not extract from its compartment, is still filthy. It looks like I might have to try to clean it in situ, as a test insertion of the Piston Operating Rod 19H would get stuck on grunge after going in about an inch. Furthermore, this part has oil passages in it which I should clear out as well. I can’t use the paint remover on this part because there would be no way to rinse it off properly, so I will have to use something that can just be wiped off.

I have already begun a bit of reassembly: The Pump Body Spring Rod 31H1 and its crosshead 31H2 have been reassembled and the nut 31H10 installed and tightened. This turned out to be a press fit loose enough that a rubber mallet could be used to drive the parts together. I made a quick try at re-installing this rod along with its spring and sleeve, but it has to run through a second hole in the lower crosshead 19H1, which also acts as the lower land for the spring, and I found that the pressure from the spring made it next to impossible to get the end of the rod inserted into the hold in the crosshead. Perhaps I could arrange something to keep the spring compressed during installation, or perhaps having the Piston Operating Rod 19H in position would stabilize the crosshead enough to enable insertion of the Pump Body Spring Rod.

(for a part code reference see the photo of the parts right after disassembly)

Once I have both crossheads (31H2 and a19H3) installed on their rods I will repaint the unmachined surfaces of these parts. Then I will do the reassembly in earnest of everything except the pump spring group 20H, for which I have to make modified parts to accommodate the pump latch mechanism, which was the goal that started this entire exercise.

Progress on our Rural Routes auction item

The monthly auction of items to support the Rural Routes Studio Tour continues. This month’s auction features a set of three beautiful flowerpots mounted on a pine plank, from Dundee Pottery and Stained Glass.

We are still working on our item for the July auction: a soft leather-covered notebook with exposed stitching.

Notebook stitching detail

We now have the binding completed, other than trimming the ends of the thread, but we still have to finish shaping the cover and making a closure. The leather feels quite soft and the thread is very coarse, so I designed a stitching pattern that would not place two stitching holes too close to each other. This is however, pretty much inevitable for the kettle stitches that go from one section to the next and form the crossways rows at the head and foot of the spine. It is possible to stagger these holes but then it is difficult to get the stitches to come out neat and even, especially with a stiff thread like this hemp cord.

A little spring cleaning

The only parts of the Monotype pump head left to clean are the three long springs. To soak these in paint remover I made a trough from aluminum foil with the ends folded over several times. Some scraps of lumber support the sides.

Soaking a spring in paint remover

The inner pump spring is in the foil trough covered with paint remover. The fresh paint remover is sort of milky but after soaking for a while some of the loosened grime floats to the surface forming brown spots.

After a few hours soaking, a water spray will remove the loosened grime, leaving a spring that, although not looking entire like new, is at least clean enough to handle without getting black hands.

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