Victoria Day celebrations in New Dundee

Victoria Day (which this year is celebrated on Monday May 20th) is a big thing in New Dundee. There is a community garage sale, a pancake breakfast at the fire hall, a parade, activities all day at the Park and Community Centre, and after dusk, a fireworks display. There is a bit more information at the New Dundee Board of Trade’s web site. If you’re in the area, come out for the garage sales and stay for the fireworks! If you’re interested in seeing our shop when you stop by just say so and, time permitting, one of us can give you a little tour.

We spent most of today sorting through Lily’s toys and games to separate keepers from sellers for our garage sale. It looks like we’ll have plenty of toys to sell. Between now and then we might even have some time to find some household surplus to sell as well.

Needless to say, between sorting toys and trying to give Audrey a break on Mother’s Day, I’ve made pretty much no progress today on any of my ongoing projects.

 

A little more blog reorganization

The Categories list that appeared to the right of the posts was quite long so I have removed it from the sidebar and instead placed it on its own page, with a menu item to get to it. I may eventually move most of the contents of this sidebar off to separate pages to make more room for the posts themselves.

I have also added links to subscribe to the blog as a syndication feed (RSS etc); these links are on another separate page reached through the “Feeds” item on the main menu.

A bit of static content on the site

I have added two new menu items to this site. One gets you to a page of contact information if you want to get in touch with us or visit us. The other goes to a page of links to various organizations and friends of ours. The list is sure to get longer as I remember more people to mention, so if you aren’t there and feel you should be, don’t be offended, just contact us and we’ll do something about it!

Some work on the high-volume Monotype pump

I now have a hunk of steel mounted on my lathe that will eventually turn into a home-made long-stroke piston rod (part code hw17H) for increasing the volume capacity of the pump on the Monotype composition caster.

Piston Rod being made

The part is mounted in the lathe, and the drawing is below. The left-hand end which holds the piston is already done, but is hidden by the drive dog. I have just faced it to the correct overall length and have started turning down what will be the top end where the handle attaches.

There is still plenty of metal to remove so it is a little hard to visualize things right now.

Note that the left end has a 120° countersink to match the cone-shaped locknut when all is assembled. To turn this part between centers on the lathe, I turned a matching cone shape on the head of a ⅜” bolt, and without removing the bolt from the chuck, I also drilled a center hole on the top of its head. By screwing this bolt snugly into the finished end of the part I have a good center hole to mate with the turning center in the lathe headstock. The bolt is plated and can be seen in the photo as the slightly more silvery piece that is right against the lathe center.

The threaded hole at the other end, which the handle screws into, is not very critical so it will be one of the last things done, probably on the drill press, once all the lathe work is finished.

Challenge 26” power guillotine for sale

[Note: Please read the comments below regarding the struck-out text]

We have recently upgraded from our Challenge model 265 26” guillotine to a 32” one of even older vintage. We use it to cut up pulp sheets to make them easier to ship, and the 26” one was not wide enough to accommodate all the pulp sheets we stocked.

So the 26” one is now up for sale. It has power cut and power clamp, both driven hydraulically by an electric motor. The motor requires a 3-phase 208-volt supply and draws 11 Amps at 3HP load. Since we moved to our new location, which does not have 3-phase power I have been using a VFD (variable frequency drive) also known as an “inverter drive” to run it. Performance using the VFD has been less than ideal for two reasons: One is that this is an old second-hand VFD which has a current-sensing circuit that gives excessively high readings until the VFD (not the motor) has been powered up for several hours. The other is that the motor size of 3HP is somewhat marginal: when the cutter is at idle, the motor draws about 9 Amps, but during a cut it can draw up to 24Amps. Because the cuts are so short in duration, the average motor load remains under 3HP. For normal motor supply wiring and circuit protection this is not a problem because this high load only lasts a fraction of a second and only occurs perhaps once or twice a minute. Unfortunately the VFD is more sensitive and this leads to occasional overload trips. These are easy to reset as you just have to switch the motor switch off and on again, but they are still a bit of a nuisance.

As a result I am offering to sell this wired as is with the VFD running on 240V single-phase 30Amp, or re-wired to convert it back to 3-phase leaving the buyer the option of replacing the motor with a single-phase one (cost: about $400), or using a static or rotary phase converter. The manual for the machine lists a single-phase 5HP motor as an alternative to the 3-phase 3HP motor,

In any case here are some photos of the machine:

Both the clamp and the knife have dual controls which require both hands to operate, and releasing the knife controls immediately causes the knife to rise back to its idle position.

The machine is sitting on a dolly that I made which allows it to be moved on a smooth hard level floor. A spare knife is included along with the original manual.

Guillotine

Comes with the original manual, spare knife, and manual for the VFD.

Guillotine

The large grey box is the VFD

Guillotine

Rear view below the table showing motor and hydraulic controls.

Nameplate

Guillotine nameplate

Motor nameplate

Motor nameplate

Just yesterday at auction in Goshen Indiana another Challenge 265 sold for US$1350 plus 8% buyer’s premium—that’s $1458 even before taxes. This was a newer model with a deeper and wider table on the operator side and grey paint instead of yellow, and apparently more modern controls.

We are asking $975 for the machine as it is (with the VFD to run on 240V single-phase), or $825 with the VFD removed and the machine converted back to run on 208V 3-phase power. For now I am leaving the VFD on the machine in case anyone wants to see it demonstrated in person.

We have facilities to load this into a truck or trailer and can also mount it on a pallet. If you want it shipped we would hire a professional company to crate it at your expense.

Another keepsake from recent fairs

I seem to have come down with a cold. Not a very bad one, but still sniffles and a (stronger than usual) desire to just sit around and do nothing.

Still I am managing to poke away at various projects but not with enough progress to report on any of them.

Lily making paper

It took me a little while to find this sequence of photos, but here is Lily making paper in October 2012 (she was 5 years old at the time) and jabbering away as she does it. In the third frame she is kissing off a bad sheet and just loves saying so!

Lily Making Paper

The paper Lily is making is about the size of a business card, using a mould made by Brian Queen and a deckle I made to match. The pulp was what we used for the keepsakes for the Watermarks 2012 Conference in Cleveland.

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Watermarks 2012 conference keepsake

For the Watermarks 2012 Conference held in Cleveland in October 2012, we made a keepsake to be included in the bundle given out to all contributors. This conference was held jointly by Friends of Dard Hunter (FDH) and the International Association of Hand Papermakers and Paper Artists (IAPMA).

The keepsakes are 5×7” handmade sheets letterpress-printed on both sides. The pulp consists of raw hemp fibres rinsed clean and beaten two hours in our Valley Beater blended with some cotton linters pulp. Printing was done on our C&P press using handset type.

Watermarks 2012 Keepsake

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The drive home from the Ottawa CBBAG fair

We have the luxury of staying with relatives while in Ottawa, so we ended up driving home Sunday (the day after the fair). Between the traffic around Toronto, Lily wanting to stop either for food or a bathroom break, and me feeling too sleepy to drive for a while, it was a long drive home. Audrey drove for a couple of hours so I could snooze for a while, but as my truck is a lot bigger than the VW Golf she usually drives, she was not enjoying the 401. It was a nice (20°C) sunny day with the A/C on the truck not working, making for a rather hot drive.

We bumped into George and Michelle Walker, also heading home from the fair, at one of our many rest stops so we sat and talked for a while, a nice respite from all that driving.

Anyway, we made it home fine around 7:30pm, got our personal belongings unpacked from the truck, and made sure we had everything ready to get Lily to school the next morning. We will unpack the merchandise from the truck and return it all to its shelves sometime today.

At the CBBAG Ottawa Book Arts Fair

Well, here we are at the Book Arts Fair organized by the Ottawa Valley chapter of CBBAG. If you read this early enough we’re open until 4pm today at the National Archives building at 395 Wellington Street in uptown Ottawa.

Our table at the CBBAG fair

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